How to replace a forklift master cylinder: Forklift brake systems typically use a master cylinder often mounted beneath the operator floor panel. The master cylinder is vital for your equipment’s brakes. The master cylinder works as a hydraulic pump that puts in brake fluid to convert brake pedal pressure into hydraulic pressure.
Instructions:
To start, remove the floor panels, find the master cylinder and go to work. This tutorial will show the replacement of a master cylinder on a Hyster 5000 pound forklift with a corresponding full video.

To start, remove your old master cylinder unit

Remove the old master cylinder unit

Next, remove the lines

Then, install the new master cylinder

Re-install pin and retaining clip

Fill reservoir with brake fluid

Test system and make adjustments

Bleed excess air from system
To watch the full video: click here
Parts used in this tutorial:
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